VISITING THE FACTORY TO SHOW GRATITUDE
Apple Inc. is now one of the biggest companies in the world, but in the 1970's it was one of small start-ups creating personal computers.
When notified by a customer that Apple II, the company's then mainstay, became out of order, Mr. Wozniak, one of the founders of Apple and the less famous "the other Steve," would visit the customer's house with a soldering iron and fix the machine by himself.
This kind of relationship between a manufacturer of products and a user of them, so-called "low hedge relationship" in Japanese expression, is very nice, although it may be rare in this modern economy where efficiency and profit are more and more emphasized.
However, this "low hedge relationship" seems to still exist in the American fishing world, which I have known firsthand as an avid angler for 15 years, although it may not be as extreme as the case of Mr. Wozniak.
Excuse me for being a little personal. I finally decided to come home after living in the U.S. for 15 years, and struck on an idea that visiting PENN, a legendary U.S. reel maker in Philadelphia, would be the best remembrance of the wonderful fishing I enjoyed in the U.S.
Since I started using the Torque Spinning Reel, one of PENN's flagship models, I have been supported by the "low hedge" customer services of the company. I just felt like saying "thank you" in person to people in the PENN factory who enriched my life in this country.
PERSONALIZED SERVICES FOR CUSTOMERS
A 30-plus minute bus trip from the central Philadelphia took me to the legendary factory. It is a simple building made of bricks without huge gorgeous signs or logos. There is just a small sign "PENN FISHING REELS." I felt the appearance of factory fitted the image of PENN, namely, simplicity and sturdiness.
Mr. Tony Dubeck, who is in charge of customer services (including repairs) under the title of PENN PRODUCT SPECIALIST, welcomed me with a smile.
Of course, Japan has its own globally famous reel makers such as Daiwa and Shimano. However, does a guy working in a Japanese factory casually appear on an online forum that is not his company's and respond to each question posted by fishermen? Does the guy discuss one issue of a reel through e-mails with a customer until a satisfactory solution is found?
Those are exactly what Mr. Dubeck has been doing. You may think it is more economical for him to establish a "Frequently Asked Questions" page on PENN's website to deal with those questions, but that is not what he would like to do. He seems to put great significance in direct communication with each fisherman (or customer). Even when a same old repeated question appears again, he acts as if it was the first time. He told me that even if the question was repeated many times, it was always the first time for the person who posted it.
When I found that my Torque seemed to have an issue, I sent e-mail to PENN. Mr. Dubeck replied to me quickly, and then, several e-mails were exchanged. I ended up with sending the reel to the PENN factory for repair, but I didn't have to send it to neither "Customer Service Department" nor "Repair/Maintenance Department." I sent it to Mr. Dubeck, personally.
Since then, whatever I asked about my reel, he has willingly responded to my inquiries without any hint of annoyance. After he answers my question or solves an issue of my reel, his last words in his e-mail are always "Any other questions let me know." I feel my attachment to the Torque became strengthened by those exchanges with Mr. Dubeck.
TECHNOLOGY IS JUST FOR QUALITY
Mr. David Shanks, a plant manager, along with Mr. Dubeck gave me a guided tour of the factory in which about 60 people are working. According to Mr. Shanks, the factory consists of three core departments: the PI (Product Innovation) Department in charge of planning and designing of products, the Manufacturing Department, and the Customer Service Department.
I had developed a preconceived idea, mainly from their catalogs, that Japanese reel makers such as Shimano and Daiwa were technologically the most advanced while PENN still remained a good old company in the traditional manual industry, so I was surprised to see a 3D printer, one of the most advanced instruments, is used in the PI Department.
Information technology is utilized in the design process. Once a designer changes one of numerical values attached to an image of a reel on a computer screen, all related data are changed accordingly and shared with related persons. Then, they make a model with the 3D printer, allowing them to feel the design tangibly and to further polish it.
I was amazed at the advanced technology, and then Mr. Shanks said to me, as if giving me a warning, "Technology is great but technology itself is not important, the quality achieved with the technology matters."
"MAKE IT SIMPLE, MAKE IT WORK"
Although the number of them may not be large, there are some enthusiastic followers of PENN in Japan. They often say that they like PENN reels because they are simpler and sturdier than Japanese reels. On the other hand, they may think PENN is neither as meticulous nor sophisticated as Japanese counterparts.
I asked about the reception in Japan, and Mr. Shanks said to me, "PENN has focused on simplicity, functionality, and longevity of reels, not on their cosmetics. I think that's why."
What he said is symbolized by the motto shared by all workers in the factory. "Make it simple, make it work." You may add a new sophistication to a reel, but if it doesn't work properly, it doesn't make any sense.
In addition, Japanese followers often say, "PENN reels are somehow better than Japanese reels. PENN seems to have something that Japanese reels don't have." However, they, including me, don't seem able to describe exactly what the "something" is. In other words, they feel that some charms of PENN are left unexpressed.
So I asked Mr. Dubeck and Mr. Shanks. What is the "something" that we feel using PENN reels?
Mr. Dubeck replied to me, a little more emphatically, "I think they feel PENN is stronger. That's what they feel."
He may be right. The strength of PENN is not something that can be expressed in catalogs as numerical values or descriptions, but something that may be only felt by fishermen.
If you catch fish with a PENN reel and somehow feel good, you must touch a fruit of its philosophy, "Make it simple, make it work."